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The present study reveals a cost benefit process in an open system for utilizing desert sand for preparing sodium silicate or precipitated silica. A simple alkali fusion method has been developed to prepare sodium silicate directly from sand and finally pure precipitated silica by acid precipitation. The reaction weight ratio of alkali to sand reaction parameters are studied for optimizing the silica yield. About 80% pure precipitated silica has been prepared in an open system at 150 degrees C within 45 min. Wet chemical methods, FTIR, TG-DTA, XRD and SEM techniques are used to characterize the silica prepared from sand available in Saudi Arabian deserts. In the XRD pattern, the peak corresponding to silica was obtained at the diffraction angle of 21.8 degrees and it was found to be amorphous in nature.